Effervescent Tube Packing Machines

The Effervescent Tablet Tube Filling Machine is a highly specialized piece of equipment designed to automate the process of inserting effervescent tablets into tubes in a precise, hygienic, and efficient manner. Ideal for pharmaceutical, nutraceutical, and health product manufacturers, this machine ensures each tablet is handled with care, packed according to stringent GMP requirements, and delivered consistently with unmatched reliability.

Designed specifically for larger and thinner tablets, this system aligns and feeds tablets into bobbin-style tubes in a single-file, overlapping arrangement. Utilizing advanced PLC (Programmable Logic Controller) centralized control, the machine ensures fully automated performance, equipped with fiber-optic and photoelectric detection systems to monitor every step of the operation. In the event of any anomalies—such as missing tablets, bottles, or caps—the system automatically halts and issues an alarm, minimizing waste and ensuring product integrity.

All contact parts are manufactured from 304 or 316 stainless steel, meeting the highest hygiene and safety standards required for pharmaceutical production. This ensures long-term durability, easy maintenance, and full compliance with GMP (Good Manufacturing Practice) regulations.

Key Components and Their Functions:

1. Cap Vibrating Pan: Operators manually load caps into the vibrating feeder, which automatically aligns and feeds them into position based on cap orientation for precise placement.

2. Tablet Feeding System: Tablets are manually loaded into a hopper. A vibrating feeder sorts and transports the tablets to the sorting section. When the tablet count is sufficient, feeding pauses to avoid overloading.

3. Tablet Sorting & Collection: This system organizes tablets in the correct direction and predefined quantities, preparing them for seamless tube insertion.

4. Tablet Insertion Mechanism: Once a tube is detected, the tablet loading cylinder pushes the tablets into the tube smoothly and efficiently.

5. Tube Hopper System: Bottles are manually loaded into a stock hopper. A vibratory system arranges and feeds tubes into the loading position in the correct orientation.

6. Automatic Press-Capping Unit: Once filled, tubes proceed to the capping station. Caps are pressed automatically only if tablets are correctly loaded. Bottles with missing tablets are rejected to ensure quality control.

7. Electric Control System: All processes are governed by a PLC system that ensures fully automated, stable operation. In case of irregularities, the system halts automatically and issues an alert.

This machine offers a perfect balance of speed, accuracy, and hygiene, making it a must-have for companies focused on the efficient and safe packaging of effervescent tablets. The sleek design, low-maintenance stainless steel construction, and intelligent automation make it an essential solution for modern pharmaceutical and supplement production lines.